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Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 1
Form O-MAPSIII&IV Cabinets A/B/C (Version B.4)
Obsoletes O-MAPSIII Cabinets A/B/C (Version B.3)
Operation / Maintenance / Service
R-410A
Refrigerant
A
G
E
N
C
Y
P
R
O
C
E
S
S
S
T
A
R
T
-
U
P
P
R
O
D
U
C
T
C
U
S
T
O
M
E
R
W
A
R
R
A
N
T
Y
C
O
N
V
E
R
G
E
N
T
Q
U
A
L
I
T
Y
S
Y
S
T
E
M
CQS
CQS
®
®
Applies to: Cabinet Sizes A, B, and C
of MAPS
®
III Models RCB, RDB,
RDCB, RDDB, RECB, REDB and
MAPS
®
IV Models RCC, RDC,
RDCC, RDDC, RECC, REDC
MAPS
®
Cabinet
Sizes A, B, and C
DANGER
This unit contains R-410A high pressure refrigerant. Hazards exist that could
result in personal injury or death. Installation, maintenance, and service should
only be performed by an HVAC technician qualied in R-410A refrigerant and
using proper tools and equipment. Due to much higher pressure of R-410A
refrigerant, DO NOT USE service equipment or tools designed for R22
refrigerant.
IMPORTANT: Do not release refrigerant to the atmosphere! If required service
procedures include the adding or removing of refrigerant, the service technician
must comply with all federal, state and local laws. The procedures discussed
in this manual should only be performed by a qualied HVAC technician.
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Sommario

Pagina 1 - Refrigerant

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 1Form O-MAPSIII&IV Cabinets A/B/C (Version B.4)Obsoletes O-MAPSIII Cabinets A/B/C (Versio

Pagina 2 - 1.0 General

Form O-MAPSIII&IV Cabinets A/B/C, Page 10R-410A Refrigerant R-410A Refrigerant R-410A Refrigerant R-410A Refrigerant R-410A RefrigerantPressure Te

Pagina 3 - HAZARD INTENSITY LEVELS

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 113.6 Compressor Operation, Maintenance, and ReplacementCompressor Staging (Cooling) - applie

Pagina 4 - Schedule

Form O-MAPSIII&IV Cabinets A/B/C, Page 123.0 Maintenance/Service Procedures (cont'd)3.6 Compressor Operation, Maintenance, and Replacement (c

Pagina 5 - 2.2 Control Locations

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 13Compressor HandlingCompressor ReplacementDo not lift compressor by copper tubing. To preven

Pagina 6 - 3.0 Maintenance

Form O-MAPSIII&IV Cabinets A/B/C, Page 14Compressor Oil Charge (POE Oil)Compressor Model cc ozZP24K5E 621 21ZP36K5E 1124 38ZP54KCE 1242 42ZP57K3E

Pagina 7 - Components

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 15Step 12 includes the remaining procedures required for cleanup of a burnout. Continue to St

Pagina 8

Form O-MAPSIII&IV Cabinets A/B/C, Page 16• Step 8. Check the Electrical SystemAfter the system has been evacuated, reconnect the electrical plug

Pagina 9 - Instructions:

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 17Approximate R410-A Refrigerant Charge (lbs) for MAPS®III Models by Size and Compressor for

Pagina 10 - Determine SUPERHEAT

Form O-MAPSIII&IV Cabinets A/B/C, Page 18Record the ambient temperature. Adjust the system controller so that a call for cooling exists. NOTE: Out

Pagina 11 - Dh (Reheat)

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 19c) If the test for acid is negative, remove the suction line lter drier, replace the liqu

Pagina 12

Form O-MAPSIII&IV Cabinets A/B/C, Page 21.0 GeneralThis booklet includes operation, maintenance, and service information for Cabinet Sizes A, B, a

Pagina 13

Form O-MAPSIII&IV Cabinets A/B/C, Page 20Refer to Control Instruction Form CP-MAPS D15/16/17/18 for information on the programmable controller. I/

Pagina 14 - 3.0 Maintenance/

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 21Function: The hot gas bypass valve allows some of the refrigerant gas from the suc-tion lin

Pagina 15 - Step 7. Evacuate the Circuit

Form O-MAPSIII&IV Cabinets A/B/C, Page 22CAUTION: Use of eye protection is recommended.4.1.1 Instructions for Inspecting/Cleaning the Heat Exchang

Pagina 16 - Compressor for Each Circuit

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 23Flame SensorBurner SupportsIgnitor AssemblyOrificeBurner AssemblyGas TrainFIGURE 11 - Heat

Pagina 17 - • Step 10. System Startup

Form O-MAPSIII&IV Cabinets A/B/C, Page 244.1.2 Maintenance Instructions for the Venter Motor and WheelFollow the instructions below to remove the

Pagina 18 - • Step 10. System

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 254.2 Heat Section Controls4.2.1 GeneralThe heat section controls are in the low voltage comp

Pagina 19 - Expansion

Form O-MAPSIII&IV Cabinets A/B/C, Page 261) Call for Heat - The IQ controller calls for heat (there is a closure between "R" and "W

Pagina 20

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 27Optional High Gas Pressure SwitchOptional Low Gas Pressure SwitchDual, Single-Stage Gas Val

Pagina 21 - Maintenance

Form O-MAPSIII&IV Cabinets A/B/C, Page 28Ball Valve with actuator removedBall Valve Actuator Modulates the Gas FlowActuator Set Screw (shown on

Pagina 22

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 29Gas Manifold TransducerLocation: See FIGURE 15.Function: The transducer reads the manifold

Pagina 23 - 

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 32.0 Maintenance RequirementsTo ensure long life and satisfactory performance, a system that

Pagina 24 - Section

Form O-MAPSIII&IV Cabinets A/B/C, Page 304.4 Other Gas Heat Section Controls / SensorsLocation: See FIGURE 1, page 5, for location. Function: The

Pagina 25

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 31Electric Heating Elements and Controls Service: Check the heating elements at the beginning

Pagina 26

Form O-MAPSIII&IV Cabinets A/B/C, Page 327.0 TroubleshootingIMPORTANT: Do not release refrigerant to the atmosphere! If required service procedur

Pagina 27 - Gas Valve

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 33H. High discharge pressure.1. Refrigerant overcharge 1. Check subcooling. (Paragraph 3.5) A

Pagina 28 - 4.3 Gas Train

Form O-MAPSIII&IV Cabinets A/B/C, Page 347.3 Troubleshooting the Heat Section 7.3.1 General Troubleshooting - Electric Heat Section - RECB, RECC,

Pagina 29

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 357.3.2 General Troubleshooting - Gas Heat Section - Models RDCB, RDCC, RDDB & RDDCPROBLE

Pagina 30

Form O-MAPSIII&IV Cabinets A/B/C, Page 367.3.3 Troubleshooting - Modulating Control Module used on Cabinet A, B, and C Gas Heat SectionsThe contro

Pagina 31 - Option ER1

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 37Gas Heat Section Modulating Control FUNCTIONAL ALERTSCode Alert Description Probable Causes

Pagina 32 - 7.0 Troubleshooting

Form O-MAPSIII&IV Cabinets A/B/C, Page 38Gas Heat Section Modulating Control LOCKOUT ERRORSCode Alert Description Probable Causes SolutionsIgnitio

Pagina 33

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 39Gas Heat Section Modulating Control LOCKOUT ERRORS (cont'd)Code Alert Description Prob

Pagina 34

Form O-MAPSIII&IV Cabinets A/B/C, Page 42.1 Maintenance ScheduleMonthly □ Inspect lters; clean or replace as needed. See Paragraph 3.1. □ Inspec

Pagina 35

Form O-MAPSIII&IV Cabinets A/B/C, Page 40INDEXAAir Proving Switch 20BBall Valve and Actuator in Gas Control Option AG70 28Bearings 7Belts 7Bra

Pagina 36

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 52.2 Control LocationsFIGURE 1 - Showing Access (panels removed) and High and Low Voltage Con

Pagina 37 - (continued)

Form O-MAPSIII&IV Cabinets A/B/C, Page 62.3 Cross-Reference of Models and Cabinet Sizes A, B, and C 3.0 Maintenance and Service Procedures3.1 Filt

Pagina 38

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 7FilterClampFilterFilterWing Screw,P/N 205707,and Retainer,P/N 205709(2 each)FilterFilterFIGU

Pagina 39

Form O-MAPSIII&IV Cabinets A/B/C, Page 82-1/2” (63.5mm)Fan and Motor Assembly showing Fan Blade PositionCross-section of Installed Fan and Motor A

Pagina 40

Form O-MAPSIII&IV Cabinets A/B/C, P/N 257004R8, Page 9Evaporator Coil Cleaning Instructions:1. Verify that the electrical power has been turned of

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